Flexible Silicone Electronic Products Vacuum Casting
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Flexible Silicone Electronic Products Vacuum Casting

Urethane Casting - Silicone Molding Vacuum casting (also known as urethane casting or silicone moulding) is a manufacturing method that uses silicone moulds to produce plastic parts in a relatively simple way and without the high costs and high lead times required for steel or aluminium moulds.The following is about flexible silicone electronic products vacuum casting.

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Product Description

Flexible Silicone Electronic Products Vacuum Casting


Urethane Casting - Silicone Molding

Vacuum casting (also known as urethane casting or silicone moulding) is a manufacturing method that uses silicone moulds to produce plastic parts in a relatively simple way and without the high costs and high lead times required for steel or aluminium moulds.

Urethane casting provides end use plastic parts, both rigid and flexible, with a quality close to the production level.

Our process of obtaining parts by vacuum casting, built without any expensive and time-consuming tools, always uses a master part made by CNC machining, thus ensuring the finish and quality of the final part. Innovation, high quality and reliability are the core values of our corporation. These principles today extra than ever form the basis of our success as an internationally active mid-size firm for factory Outlets for China industrial Design Flexible Silicone Electronic Products Vacuum Casting, Besides, our enterprise sticks to high-quality and fair value, and we also offer you fantastic OEM solutions to several famous brands.factory Outlets for China Rapid Prototype, CNC Plastic, We also supply OEM service that caters to your specific needs and requirements. With a strong team of experienced engineers in hose design and development, we value every opportunity to offer best goods for our customers.


1.Product ParameterforFlexible Silicone Electronic Products Vacuum Casting

 

Tolerances - Vacuum Casting


DIMMENSION

VACUUM CASTING

0.5 – 6.00 mm

± 0.1 mm

6.00 – 30.00 mm

± 0.20 mm

30.00 – 120.00 mm

± 0.30 mm

120.00 – 400.00 mm

± 0.50 mm

400.00 – 1000.00 mm

± 0.80 mm

Angular: ±0.5º


2.Product Feature forFlexible Silicone Electronic Products Vacuum Casting


Low Production Levels

Polyurethane, PU, parts obtained by vacuum casting are perfect for the production of small quantities – when volumes do not justify investment in injection moulds – as well as for the first series production parts, which can be obtained weeks before the production tools are ready.

Advanced Prototyping – Flexible Parts

Urethane casting process and the relatively inexpensive tools involved make it easy and economical to approximate the design and quality of the parts obtained to production levels. In addition, it is the ideal way to prototype elastomeric parts, with characteristics similar to those of Silicone, TPU, NBR,… and with hardnesses between Shore A 30 and Shore A 90.

Market Testing

A high quality finish makes polyurethane parts ideal for consumer testing, user evaluation and conceptual models. It also allows almost unlimited complexity, including internal corners without radii, unattainable with CNC machining, and designs without demoulding or with uniform wall thickness that cannot be injection moulded.


3.Product Details for Flexible Silicone Electronic Products Vacuum Casting

 

Standard lead time

Up to 10 copies within 15 working days

Standard accuracy

±0.3% (with lower limit on ±0.3 mm on dimensions smaller than 100 mm)

Minimum wall thickness

To ensure that the mold is filled properly, a wall thickness of at least 0.75 mm is necessary. For best results, we recommend a wall thickness of at least 1.5 mm

Maximum part dimensions

The size of the mold is limited by the dimensions of the vacuum chamber (1900 x 900 x 750 mm) and by the volume of the product (maximum volume: 10 liters)

Typical quantities

Up to 25 copies per mold (depending on the mold’s complexity and the casting materials)

Surface structure

High-quality surface finish comparable to injection molding



4.FAQ


Q1:Where can I get product&price information?

A1:Send us inquirye-mail, we will contact you as we receive your mail. 

Q2:How long can i get the sample?

A2:Depends on your specific items,within 3-7 days is required generally.

Q3:What's kinds of information you need for quote?

A3:Kindly please provide the product drawing in PDF,and will be better you can provde in STEP or IGS, send the parts materials, quantity, surface finishing and other requirements to us as well.

Q4: what's the payment terms?

A4: We accept 50% as payment deposit, when the goods is done, we take photoes for your check and you then pay the balance.

For small amount, we also accept Paypal, Paypal commission will be added to the order. For big amount, T/T is preferred

Q5.Are you a trading company or factory?

A5:We are direct factory with 10 experienced engineers and more than 30 employees as well approximate 3,000 square meters workshop area.

Q6. What shall we do if we do not have drawings?

Please send your sample to our factory,then we can copy or provide you better solutions. Please send us pictures or drafts with dimensions(Length,Hight,Width),CAD or 3D file will be made for you if placed order.

Q7. Can we get some samples before mass production?

A7:Absolutely

Q8. What is your MOQ?

Our MOQ is 1pcs, it is also our one of advantage, even you have less budget, or want to reduce the risks before production, we both can accept the less MOQ.

Q9: Will you do 100% inspection or random inspection ?

We will do 100% inspection for samples, random inspection for mass production. When manufacturing, we will control the dimensions , do PQC in mass production.

Q10. How to do if the parts not match with drawings we received?

Contact us immediately, send the pictures and tell us the issues, we will check and repair or re-make the goods with free.

Q11. You will how to ship the parts to me?

When products finished, also passed by our QC, we will ship out the parts to you by DHL, Fedex , or by sea after communication


6.Deliver,Shipping for Flexible Silicone Electronic Products Vacuum Casting




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